PCD Cutting Tool Blanks
Product Description
PCD cutting tools blanks, consist of diamond layer and tungsten carbide substrate, are produced by sintering selected diamond particles at high pressure and high temperature (HPHT).
Our PCD Cutting Tool Blanks are available in 5 micron, 10 micron, 25 micron, and so on, are widely used for machining non-ferrous metals and alloys, such as aluminum, copper, aluminum / iron-gray composite, as well as non-metallic materials such as wood, chipboard, ceramics, plastic, rubber etc, where high abrasion resistance and good surface finish are required.
Our PCD disc can be cut to different size upon to customs’ special requests, such as square shape, rectangle shape, round and triangle shapes.
Specification
Grain Size (um) | Shape | Diameter (mm) | Thickness (mm) | PCD Thickness (mm) | PCD surface |
5 |
Round | 48/58/62 | 1.6/2.0/3.2 | 0.3-0.6 | Polished or Unpolished |
10 | 48/58/62 | 1.6/2.0/3.2 | 0.3-0.6 | Polished or Unpolished | |
25 | 48/58/62 | 1.6/2.0/3.2 | 0.3-0.6 | Polished or Unpolished | |
Note: The products can be customized to non-standard shapes such as rectangular, square, triangle, rhombus, sector and etc. | |||||
Grades | Characters | Applications | Advantages |
W5 fine grain size | Average grain size: 5μm High diamond content over 90% Laser cutting or wire EDM cutting | Aluminum, Brass/Copper, Precious metals, Wood composites, Plastic | Excellent surface finish |
W10 medium grain size | Average grain size: 10μm | ＜14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides | Excellent resistance, good surface finish |
W25 coarse grain size | Average grain size: 25μm | ＞14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/castiron), sintered ceramics and carbides | Long life, extremely high wear resistance |
Advantage
1. Long lifespan and stable performance
2. Excellent wear resistance & impact resistance
3. High precision & good workpiece surface finish
4. Reduces machine down time